ENGINE PERFORMANCE II

Fall 2007

 

Course Number

AUT811

Credit Hours

4

Section Number

Class Times

Class Days

34215

11:40am-2:50pm

MTWTh

Instructor

Darrell Hanan

E-mail

dhanan@eicc.edu

Phone

563-441-4228

Office Hours

3:00pm-4:00pm

Office

3116BB

Room

3119

Website

http:\\faculty.eicc.edu\dhanan

Text

Computerized Engine Controls, 7th Ed. - Hatch

Automotive Engine Performance,  J. Halderman  

Engine Performance II  Student Activity Manual 2007 Ed.  Hanan

Course Description

This course is designed to give students an understanding of electronic fuel injection and the use of computer controls in today's automobiles. The course will present EFI theory and component operation as well as automotive computer operation, sensor inputs and actuator outputs. Diagnosis and testing of these systems will be discussed and practiced. Similarities and differences of various OEM systems will be discussed.


Major Topics Covered

The course will present new information about fuel injection and computer systems including input sensors and output actuators. Testing of the systems will be stressed in the lab.

Basic Competencies to be developed include:

  • Knowledge of electronic fuel systems components and service

·        Knowledge of Sensor Inputs

·        Knowledge of Control Outputs

·        Knowledge of Computer Functions

·        Accessing Computer Codes

·        Troubleshooting Procedures

Prerequisites

AUT606, AUT116, AUT802,

Attendance/Participation

See Below

Evaluation

Final grade will be based on six areas:

Final Test...............………...............10%

Quiz scores...........………………….....25%

Employee Characteristics……….10%

Performance Tests..…………….....30%

Summaries..............…………….….......5%

Lab Logs & Worksheets.............20%

No unit tests will be given in this course.

PERFORMANCE TEST: Each performance test will test a skill or procedure learned in the lab. Performance tests CAN NOT be retaken!

 

QUIZZES: A quiz may be given every other day. A missed quiz cannot be made up. Each student may be required to write 5 quiz questions as part of their quiz score. These are due before the quiz and will not be accepted late. The lowest quiz score will be dropped.

 EMPLOYEE CHARACTERISTICS: Students will receive a weekly grade based on their demonstration of basic employee characteristics expected by employers. These include Dependability, Punctuality, Productivity, Teamwork, Communication, Safety, and Cleanup. The instructor will rate each characteristic weekly on the following scale:    

0 – Unacceptable, does not meet minimum requirements

                   2 - Consistently meets minimum requirements

                   3 - Occasionally exceeds minimum requirements

                   4 - Consistently exceeds minimum requirements

LAB LOGS: A weekly lab log will be kept by each student.  The student will record his/her lab activity for the week.  A weekly grade will be determined from the student’s log.  Any lab sheets will be turned in with the log. The log must be turned in two school days after the last lab period for the week.  A log not turned in on time will result in a zero for the weekly lab grade.

The log entry must include the following: Name, Day & Date, Description of the lab activity for each day (minimum of five sentences), Five things learned that week, Difficulties experienced that week and Description of the best part of the lab activity for the week.

FINAL TEST: Students will take a comprehensive final test during the last week of the course.

SUMMARIES: Each student will be required to read articles about Electronics and/or Driveability  in today's automobiles. The articles should come from trade journals and magazines. A one-paragraph summary will be turned in for each article. The summary must include article title, author, publication name and date. One summary will be collected each week on Thursday. Summaries will not be accepted 10 minutes after class starts the day they are due, except in cases of absence. 

Final Grading Scale:

A …90 - 100%

B….80 - 89%

C… 70 - 79%

D….60 - 69%

F….59% or below           

Exam Make-up policy
See Above

Late Assignment Policy

See Above

Assessment

See Above

Cell phone policy

See Below

The following are non-negotiable expectations of classroom and lab conduct.

  • Class members will attend class on time. The instructor reserves the right to refuse admittance to anyone who arrives late for class! (Ten minutes grace for students and instructor on rare occasions.)
  • Class members will refrain from negative comments about others in the class.
  • Class members will refrain from disrupting the learning of others by theirs words and behavior.
  • Class members will adhere to all safety policies.
  • Cell phones will not ring or be used for conversation during classroom or lab sessions.
  • Class members will refrain from using tobacco products during classroom or lab sessions.
  • Class members will refrain from sleeping in class. Sleep at home, be alert in class!
  • Class members will endeavor to conduct themselves in a professional manner.

 

POLICIES ON ACADEMIC DISHONESTY CAN BE FOUND IN THE EICCD STUDENT CODE OF CONDUCT PUBLISHED IN THE STUDENT HANDBOOK.

Benefits of taking this class

Students who successfully complete this course will have increased their understanding of how fuel injection systems and computer control systems function. They will also learn how to test the components of the systems.

Study Tips

To be successful students must complete the assignments given them. Working in small groups of two will increase the learning in the lab.

 

Semester Schedule

Event

Date

Start date

8/27/07

Midterm

NA

Advising Day

11/14/07

Staff Development Day

9/26/07

College Closed

9/3/07 & 11/22&23/07

Last date to drop with “W”

10/12/07

End date

10/19/07

 

Academic Accommodation

Anyone who feels they may need an academic accommodation based on the impact of a documented disability should contact Jan Weis at the Belmont campus 441-4027 to arrange an appointment as soon as possible. At the appointment, course format, individual needs, and potential accommodations will be discussed. This service is FREE and confidential

 

Class Cancellation

Students may go to the web site at http://www.eicc.edu/students  to check if class has been cancelled. Once there, click on academics and again on class cancellations. You may also call the college at 563-441-4001.


Course Schedule

ENGINE PERFORMANCE II

Approximate Lesson Sequence

Reading Assignment Topics

 1

Intro and Review

2

Vehicle Computer Fundamentals

 

Basic Components and Function

 

Diagnostic Trouble Code

 

Scan Tool uses…………………………………………Back to top

3

Engine Fuel Requirements

 

Gasoline as Fuel

 

Air/Fuel Ratio

 

Fuel Quality

4

Fuel System Components

 

Supply components

5

Electronic Fuel Injection………………..Back to top

 

Fuel Injector Types

 

Throttle Body Injection

 

Central Fuel Injection

 

Port Fuel Injection

 

Multipoint Fuel Injection

 

Fuel Pressure Regulator

 

Fuel Pump Control

 

Fuel Pump Relay

6

Fuel Control……………………………………….Back to top

 

Open Loop and Closed Loop

 

Fuel Economy

 

Feed Back Controlled Carburetors

7

Sensor Inputs……………………………………….Back to top

 

Coolant Temp. Sensor

 

Engine Coolant Temp.

 

Air Charge Temp.

 

Manifold Air Temp.

 

Intake Air Temp.

 

Throttle Position

 

Pressure Sensors

 

Manifold Absolute Pressure

 

Barometric Pressure

 

Mass Airflow

 

Vane Airflow

 

Exhaust Oxygen Sensor

 

Heated Oxygen Sensor

 

Switches

 

Vehicle Speed Sensor

 8

Actuators……………………………………………Back to top

 

Relay

 

Solenoid

 

Duty Cycle

 

 

Pulse Width

 

Electric Motor

 

Stepper Motor

 9

Idle Speed Control…………………………..Back to top

 

Idle Air Control

 

Idle Air By Pass Valve

 

Idle Tracking Switch

10

Basic Diagnostic Service

 

Basic Diagnostic Routine

 

Diagnostic Equipment

 

Diagnostic Charts

11

Emission Controls

 

Catalytic Converter

 

Exhaust Gas Recirculation

 

Evaporative Emissions

 

Positive Crankcase Ventilation

 

Air Injection

 

Other systems

 

Course Competencies/Outcomes for Engine Performance II

Upon the completion of this course, the students will be able to:

1. Identify and interpret engine performance concern; determine necessary action.             P-1

2. Inspect engine assembly for fuel, oil, coolant, and other leaks; determine necessary action.        P-2

3. Diagnose abnormal engine noise or vibration concerns; determine necessary action.          P-2

4. Diagnose abnormal exhaust color, odor, and sound; determine necessary action.    P-2

5. Diagnose engine mechanical, electrical, electronic, fuel, and ignition concerns with an oscilloscope

    and/or engine diagnostic equipment; determine necessary action.     P-1

6. Verify engine operating temperature; determine necessary action. P-1

7. Perform cooling system pressure tests; check coolant condition; inspect and test radiator, pressure

   cap, coolant recovery tank, and hoses; perform necessary action.     P-1

8. Retrieve and record stored OBD I diagnostic trouble codes; clear codes.   P-3

9. Retrieve and record stored OBD II diagnostic trouble codes; clear codes when applicable.         P-1

 

10. Inspect and test computerized engine control system sensors, powertrain control module (PCM),

      actuators, and circuits using a graphing multimeter (GMM)/digital storage oscilloscope (DSO);

      perform necessary action.         P-1

11 Obtain and interpret scan tool data.     P-1

12. Perform active tests of actuators using scan tool; determine necessary action.   P-1

13. Diagnose hot or cold no-starting, hard starting, poor driveability, incorrect idle speed, poor idle,

      flooding, hesitation, surging, engine misfire, power loss, stalling, poor mileage, dieseling, and

      emissions problems on vehicles with injection-type fuel systems; determine necessary action.   P-1

14. Check fuel for contaminants and quality; determine necessary action.       P-3

15. Inspect and test fuel pumps and pump control systems for pressure, regulation, and volume; perform

      necessary action.            P-1

16. Replace fuel filters.        P-1

17. Inspect throttle body, air induction system, intake manifold and gaskets for vacuum leaks and/or

      unmetered air.     P-2

18. Inspect and test fuel injectors.            P-1

19. Check idle speed.             P-2

20. Adjust valves on engines with mechanical or hydraulic lifters.         P-1

21. Remove and replace timing belt; verify correct camshaft timing.     P-1

22. Remove and replace thermostat and gasket.   P-1

23. Inspect and test mechanical/electrical fans, fan clutch, fan shroud/ducting, air dams, and fan

      control devices; perform necessary action.     P-1

24. Perform oil and filter change.   P-1

Note: P-1, P-2 & P-3 indicate the NATEF task priority level.

 Send mail to dhanan@eicc.edu with questions or comments about this web site.

Copyright © 2007 Eastern Iowa Community College District

Last modified: June 2007